This program will detail cutting edge technologies to develop and manufacture new pharmaceutical products via hot melt extrusion and wet granulation extrusion


Information will be presented on a wide range of topics, including:

· Advantages of continuous extrusion as compared to batch processes
· Staging of unit operations in an extruder to continuously manufacture a drug delivery system
· Upstream considerations for feeding, material handling and containment
· Scale-up of the extrusion process from laboratory to production
· Downstream systems for pelletizing, spheronization, films and transdermal products
· Material considerations, applications and advances
· Cleaning and maintenance of extrusion equipment in a GMP environment
· Equipment and process validation
· Control issues pertaining to CFR 21 part 11 compliance
· New technologies, i.e. foaming, co-extrusion and continuous spheronization


Classroom sessions are held at the Holiday Inn Select in Clinton, NJ and equipment demonstrations at the Leistritz facility in Somerville, NJ

Day 1 – June 3, 2009
8:45am
• Extrusion Theory and Developments for Pharmaceutical Applications – Charlie Martin, Leistritz (USA)
• Twin Screw Extrusion Techniques and Practices: Screw Design, Processing and Scale-up – Bill Thiele, Leistritz (USA)
• Gravimetric Continuous Feeding Technologies for Pharmaceuticals Including Low Rate and Contained Powder Feeding - Sharon Nowak,
  K-Tron America
• Bioavailibility Enhancement of Poorly Soluble Drugs by Melt Extrusion with Eudragit Polymers – Shawn Kucera, Evonik-Degussa

Lunch


• Development of Oral Dosage Forms via Hot Melt Extrusion– Feng Zhang, PharmaForm
• Downstream Extrusion Equipment and Processing for Pharmaceutical Applications – Bob Bessemer, Conair
• Twin Screw Extrusion Process Design - Josh Shockey, Green Ridge Consulting


Bus to Leistritz facility for extrusion demonstrations (3:15pm)


Reception & dinner for all participants (6:00pm)

Day 2 – June 4, 2009
8:30am
• Melt Extrusion: Process Case Studies – Tony Listro, Foster Corp.
• Dispersive and Distributive Mixing - Principles and Extrusion Practice – Costas G. Gogos, Polymer Processing Institute, NJIT
• Solid Dispersion Particle Design to Enable Oral Drug Delivery - Craig McKelvey, Merck & Co.
• Screw Design in Wet Granulation Extrusion - Michael Thompson, McMaster University
• Hot Melt Extrusion (HME) of Ethylcellulose, Hypromellose, and Polyethylene Oxide – Mark Hall, Dow Chemical


Lunch


• Effect of Twin Screw Extrusion Process Parameters on Product Characteristics - Hibre Terefe, ExxPharma
• Fourier Transfer Near Infrared Analysis Techniques for Extruded Materials - Joe Smith, ABB Inc.
• A European Update/Perspective on Pharma Extrusion – Richard Steiner, Leistritz (Germany)
• Die and Downstream Extrusion Techniques for Pelletizing, Shapes and Wet Granulation – Augie Machado, Leistritz (USA)
• Control Systems for Pharma Extrusion – Pete Palmer, Wolock & Lott
• Cleaning and Validation of Extrusion Equipment – Bert Elliott, Leistritz (USA)

Interactive screw design and assembly session

Adjournment (5:00pm)

Extrusion system demonstrations in the new Leistritz pharmaceutical extrusion laboratory will reinforce the classroom theory and will include:
• Nano-16 twin screw extrusion system processing 20 gram batch samples
• Film/lamination extrusion system for transdermal or dissolvable film dosage applications
• Micro-pelletization extrusion system producing ½ mm pellets for direct capsule filling
• Wet-granulation extrusion technology for high potency/strength tablets
• Extrusion system for heat/shear sensitive API’s via hot melt extrusion


 

COST TO REGISTER
- Early registration, if received by April 18, 2009 $820 ... if received after this date $920
- Prices include handout materials, the textbook Pharmaceutical Extrusion Technology, and meals/reception.
- Registrations are limited and available on a first come, first served basis.

All attendees will receive the textbook entitled Pharmaceutical Extrusion Technology, the only resource currently available to bring together the technical information to develop pharmaceutical dosage forms that meet current quality and regulatory requirements - this is a $200 value!

HOTEL/TRAVEL INFORMATION

The Holiday Inn Select
111 Route 173, Clinton, NJ 08809
Ph: 908/735-5111 or visit http://www.hisclinton.com/


When contacting the hotel, state you are with the PHARMACEUTICAL EXTRUSION SEMINAR (Group Code 'ACE')
to receive a $129 rate.

Rooms in the area are at a premium, so we suggest that you make a reservation as soon as possible.

The nearest airport is Newark Int'l, approx. 30 miles away.
Directions and travel information will follow with your confirmation package.


For additional information e-mail sscovens@alec-usa.com